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      Aluminium extrusions for onshore and offshore wind systems

      The European Union is speeding up its green transition and investing massively in renewable energy so that it can reach its energy and climate goals while reducing Europe’s need for energy imports. As an example, the European Commission wants to increase wind energy capacity by five times by 2030.

      a group of wind turbines in a body of water

      This means new wind turbines need to be built, and one of the materials ideal for this task is aluminium. Aluminium stands up well in demanding conditions and saltwater ecosystems, where waves, storms and salty humid sea winds can corrode exposed turbine components.

      Why is aluminium the material of choice?

      Aluminium’s resistance to corrosion is better than that of other materials, such as steel, and together with its light weight and strength, the metal can help you cut supply and operational costs in offshore renewable applications.

      Using aluminium will lengthen the lifetime of these parts, while reducing maintenance costs.

      The advantages of using aluminium extrusions from Hydro:

      • Higher corrosion resistance (no surface treatment required) than many other metals in maritime environments, including steel
      • Significantly lower life-cycle costs as there is no need for paint repairs or replacements caused by corrosion
      • Full recyclability with high scrap value
      • As a one-stop-shop, we can manufacture, mill, anodize, powder coat and cut your extruded profiles to size. This enables you to order a complete product, and saves you time.
      • We offer small and mid-sized solutions, as well as big and wide friction stir-welded possibilities if you want to go even bigger

      Aluminium extrusions are ideally suited for use as walkways, stairs, railings and balustrades both in wind turbines and floating structures, as you can see below:

      diagram

       

       

      Tower internals:

       

      • Tower platform
      • Tower ladders and handrails
      • Lift systems
      • Cable mounting systems
      • Fall protection

       

       

       

       

      rectangle

       

       

       

      Tower external:

       

      • Tower external entry platform
      • Stairs
      • Handrails
      • Walkways

       

       

       

      diagram

       

       

       

      Nacelle/Generator:

       

      • Walkways
      • Cable mounting systems
      • Component mounting systems
      • Aluminium rotor components

       

       

       

      Whitepaper FSW

      Curious about the possibilities of Friction Stir Welding? Download the whitepaper below.

      Aluminium welding

      Friction stir welding whitepaper